Technical Details – HT Isolator

1. Overview

An HT Oil-Immersed Isolator Switch Fuse Unit (SFU) is a combined switching and protection device used in medium-voltage (MV) systems (typically 6.6 kV to 33 kV). It consists of:

  • An isolator switch for safe disconnection,
  • Current-limiting HRC fuses for fault protection, and
  • An oil-immersed enclosure for insulation and arc-quenching.

These are widely used in 11 kV/22 kV/33 kV substations, distribution panels, and transformer protection.


2. Typical Applications

  • Protection of distribution transformers
  • Incoming/outgoing feeders in substations
  • Ring main units (RMU)
  • Industrial and utility MV networks
  • Rural electrification and pole-mounted switchgear

3. Key Technical Specifications

Parameter
Typical Range/Value
System Voltage
6.6 kV, 11 kV, 22 kV, 33 kV
Rated Current
100 A to 630 A (depending on model)
Short Circuit Breaking Capacity
16 kA to 25 kA for 3 seconds
Insulation Medium
Mineral insulating oil
Switching Mechanism
Manual / Motor-operated
Fuse Type
HRC (High Rupturing Capacity) cartridge fuses
Poles
3-pole (usually)
Installation
Outdoor/Indoor; Pole-mounted or floor-mounted
Standard Ratings
12 kV/400 A/50 Hz, 24 kV/630 A/50 Hz etc.

4. Construction Features

  • Isolator switch: Provides visible isolation for safety during maintenance.
  • Fuse holder: Supports high-rupturing capacity fuses (usually DIN type).
  • Oil tank: Filled with transformer-grade insulating oil for arc suppression and cooling.
  • Arc-quenching chamber: Reduces arc duration during switching.
  • Bushings: Porcelain/epoxy insulators for incoming and outgoing terminations.
  • Earthing provision: Ensures safety during operations and maintenance.

5. Protection Features

  • Fuses provide fast-acting protection against overloads and short circuits.
  • Current limitation minimizes damage to downstream equipment.
  • Manual trip/operation allows safe isolation.
  • Optionally, blown fuse indication may be available.

6. Standard Conformity

  • IEC 62271-105 – High-voltage alternating current switch-fuse combinations
  • IEC 60265 / IS 9920 – High-voltage switches
  • IS 9385 – Fuses for voltages exceeding 1000 V AC
  • IS 3427 – Metal-enclosed switchgear
  • IS 3637 – Switches and isolators

7. Advantages

  • Combines switching and protection in a single compact unit
  • Arc suppression via oil ensures safety and longevity
  • Suitable for outdoor and harsh environments
  • Low maintenance compared to vacuum/air-insulated units
  • Cost-effective for distribution-level protection

8. Limitations

  • Oil maintenance required (filtering, testing, or replacement)
  • Environmental concerns with oil leakage
  • Slower switching speed than vacuum circuit breakers (VCBs)
  • Not ideal for frequent operations (limited mechanical endurance)

9. Optional Accessories

  • Fuse blown indicator
  • Earth switch
  • Pad-lockable operating handle
  • Oil level indicator
  • Temperature gauge

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